Batch Type Crystallizer
A Batch Type Crystallizer is a controlled system designed for the crystallization of compounds in discrete batches. It is widely used in industries such as pharmaceuticals, chemicals, and food processing, where precise crystal size and purity are required.
- When the volume of feed to be handled is relatively low.
- More suitable for small scale industries.
- Easy operation and more flexible.
- Can be used in case of Evaporative Forced Circulation type and Adiabatic Type Crystallizer.
Process Overview
- Solution Preparation – The feed solution is heated and saturated.
- Cooling or Evaporation – Gradual cooling or solvent evaporation leads to supersaturation.
- Crystal Formation – Nucleation and growth occur under controlled conditions.
- Separation & Drying – Crystals are separated, washed, and dried for final use.
Batch crystallizers are ideal for applications requiring precise crystal properties and flexibility in production, making them essential in specialty chemical and pharmaceutical industries.
Key Features & Benefits:
Complete Wastewater Concentration & Solid Recovery
Converts liquid waste into solid crystals, ensuring zero liquid discharge and efficient waste management.
High-Purity Salt & Byproduct Recovery
Extracts valuable salts and minerals for reuse, reducing waste and lowering raw material costs.
Energy-Efficient & Cost-Effective Operation
Optimized thermal processes minimize energy consumption while maintaining high efficiency.
Regulatory Compliance & Environmental Sustainability
Helps industries meet environmental standards by eliminating liquid waste and reducing pollution.
Customizable Design & Smart Automation
Adaptable for various industries with IoT-based monitoring for improved process control.
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